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Experiment

TE3300/05

TEMPERATURE PROCESS TRAINING SYSTEM

A self-contained mobile module for temperature process control experiments to illustrate the principles of single-loop control and the calibration and tuning of controllers, transmitters, converters and valves.

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TEMPERATURE PROCESS TRAINING SYSTEM

The Temperature Process Training System is a compact and mobile unit for a wide range of experiments in temperature control. It gives students a greater understanding of the stability of simple control systems.

The self-contained unit can perform many experiments, but it can also connect to the optional Computer Control System (TE3300/06) for distributed control. The main parts of the Temperature Process Training system are:

  • Industrial controller with autotune feature
  • Two-channel chart recorder
  • Heat-exchanger and fan
  • Temperature transmitter
  • Thermocouples
  • Delay coil
  • In-line heater
  • Three-speed pump
  • Reservoir

To carry out experiments, students fill the reservoir with clean water and prime the system. They then set the controller to regulate the power to the in-line heater and control the temperature of the water at any of three places. The heat-exchanger removes the heat from the water, to give quicker experiments. The thermocouples (selected by a three-way switch) give feedback to the 
controller. For a realistic experience, the equipment has industrial-standard instrumentation and parts.

The apparatus includes one gate valve that works as a flow bypass. A chart recorder shows and logs the changes of the process variable (temperature) and the controller output.

Note: The chart recorder is paperless, so you need a suitable computer and colour printer if you need to print out hard copies of the chart recorder traces. A socket on the side of the apparatus links to the Computer Control System (TE3300/06, available separately).

Key features

  • Demonstrates automatic control of temperature using proportional, proportional plus integral, and proportional, integral plus derivative (PID) control
  • Uses industry-standard parts to make it ideal for industrial, vocational and academic training
  • Demonstrates operation, calibration and tuning of temperature transmitters and thermocouples
  • Compact, mobile and fully self-contained
  • Includes delay coil to mimic realistic time lag due to a process
  • Connects to the TE3300/06 Computer Control System for distributed control
  • Safe, practical and realistic

Learning outcomes

  • Proportional, integral and derivative control
  • Setting up and demonstrating automatic control
  • The principles of loop control and the calibration and tuning of temperature transmitters and thermocouples
  • Operation of a temperature control system
  • Distributed control (when used with the TE3300/06 Computer Control System)

Recommended ancillaries

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Ancillary

SW1

STOPWATCH

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Software

TE3300/06

COMPUTER CONTROL SYSTEM

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